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Vaccum Tube Life Expectancy

While the life span of a vacuum tube can vary greatly due to it's application, the following factors do play a vital role in a tubes life.

Tube life is sharply dependent on temperature, which means that it is dependent on filament or heater operating voltage. Operate the heater/filament too hot, and the tube will give a shortened life. Operate it too cool and life may be shortened (especially in thoriated filaments, which depend on replenishment of thorium by diffusion from within the filament wire). A few researchers have observed that the lifetime of an oxide-cathode tube can be greatly increased by operating its heater at 20% below the rated voltage. This USUALLY has very little effect on the cathode's electron emission, and might be worth experimenting with if the user wishes to increase the lifetime of a small-signal tube. (Low heater voltage is NOT recommended for power tubes, as the tube may not give the rated power output.) Operating the heater at a very low voltage has been observed to linearize some tube types-- we have not been able to verify this, so it may be another worthy experiment for an OEM or sophisticated experimenter. The average end-user is advised to use the rated heater or filament voltage--experimentation is not recommended unless the user is an experienced technician.
Oxide cathodes tend to give shorter lifetimes than thoriated filaments. Purity of materials is a big issue in making long-lived oxide cathodes--some impurities, such as silicates in the nickel tube, will cause the cathode to lose emission prematurely and "wear out". Low-cost tubes of inferior quality often wear out faster than better-quality tubes of the same type, due to impure cathodes.

Small-signal tubes almost always use oxide cathodes. Good-quality tubes of this type, if operated well within their ratings and at the correct heater voltage, can last 100,000 hours or more.

The world record for lifetime of a power tube is held by a large transmitting tetrode with a thoriated filament. It was in service in a Los Angeles radio station's transmitter for 10 years, for a total of more than 80,000 hours. When finally taken out of service, it was still functioning adequately. (The station saved it as a spare.) By comparison, a typical oxide-cathode glass power tube, such as an EL34, will last about 1500-2000 hours; and a tube with an oxide-coated filament, such as an SV300B, will last about 4000-10,000 hours. This is dependent on all the factors listed above, so different customers will observe different lifetimes.

*This page is an edited and reformatted "reprint" of an article that appears on the Svetlana website.  As such, it is exempt from the general copyright of this website.